Redpanda for Manufacturing & Supply Chain
Manufacturing is shifting to real-time, as the factory floor moves in milliseconds. AI-driven operations power predictive maintenance, quality control, and supply chain visibility.
Legacy infrastructure can’t keep up with continuous streams of sensor and telemetry data. You need a system that handles data volume, meets edge-device resource constraints, and provides always-on reliability.
Redpanda powers real-time manufacturing platforms, giving them the infrastructure to ingest, process, and act on streaming data reliably at scale — and lightly enough to run on the edge.
Trusted by
Johnson Controls powers their global operations with Redpanda
50%
cost savings
$1.6M
annual savings
99.99%
uptime
<10
weeks for full migration
What our customers say
Why Redpanda Data Platform?
The challenge
Manufacturing generates more data than traditional infrastructure can act on. PLCs, SCADA systems, and IIoT sensors run at frequencies batch systems weren't built for, and Java-based brokers are often too heavy to run where that data originates.
Stream at scale
Redpanda Streaming's lightweight C++ engine ingests thousands of sensor events per second without dropping data, using a fraction of the CPU and memory of Kafka — no JVM, no GC pauses, no tuning. That makes it practical on edge gateways and plant-floor controllers, not just in the data center.
Connect & analyze
Redpanda Data Platform also includes Redpanda Connect, which provides 300+ connectors, and Redpanda SQL, which can analyze data both in live streaming topics as well as long-term data stored in Iceberg tables.
Better bottom-line
Johnson Controls cut costs 40–50% immediately and reduced TCO by $1.6M after moving its OpenBlue smart-building pipeline to Redpanda.
Deploying AI agents?
The Redpanda Agentic Data Plane gives manufacturers and supply chain operators the connectivity, context, and governance to deploy AI agents across critical workflows—from production line monitoring and autonomous buildings to logistics coordination. Every agent action is traceable, and every data stream is controlled. With Redpanda, agentic governance is the freedom to innovate.
On-demand
Speed Is the Advantage: Real-Time Data and AI Agents Across Global Manufacturer
Real-time data streaming for AI: A global chip manufacturer shares what worked, what failed, and what they'd do differently. Includes CIO insights on evaluation, implementation, and vendor selection for enterprise AI data infrastructure.
Connect data from any source and handle any real-time streaming workload.
IIoT & sensor data
A factory floor generates thousands of sensor events per second. Redpanda ingests it all without sampling or dropping events, so your monitoring and control systems work from a complete live picture, not an approximation. Whether you are manufacturing semiconductors or electric vehicles, Redpanda can scale to support your global operations.
Smart building & facility management
Building systems generate continuous sensor streams that most facilities process in batch, if at all. Redpanda streams that data in real time so building management platforms can optimize energy use, flag maintenance needs before they become failures, and coordinate systems across a facility.
.svg){kind=icon}
Supply chain visibility
A shipment exception caught in transit is a reroute. The same exception caught after the fact is a line stoppage. Redpanda connects supplier, warehouse, and logistics data into a single real-time view so operations teams see disruptions forming — and have time to act on them.
Quality control
A defect caught at the station costs seconds. The same defect caught at final inspection costs orders of magnitude more. Redpanda streams production line data to quality models in real time to optimize statistical process control and anomaly detection.
Predictive maintenance
An unplanned outage costs more than the repair — it takes the production schedule with it. Redpanda streams telemetry continuously for machine health so predictive models identify failure signatures before the equipment goes down, shifting maintenance from reactive to scheduled.
Logistics & fleet tracking
Continuous vehicle telematics are only useful if something can process them fast enough to act. Redpanda ingests high-volume data streams, feeding route optimization, predictive maintenance, and logistics dashboards, as well as AI-powered analytics and decision-support systems.
Migrations made easy
It is easy to migrate to Redpanda Streaming from your current data streaming system through shadowing, a Redpanda capability to mirror your existing topics, preserving offsets and schema registry entries. When the two systems are in sync you can flip the switch and Redpanda will take over your enterprise operations. Shadowing can also be used to sync backup clusters for disaster recovery and enterprise-grade resiliency. For Johnson Controls, the process was “so smooth we were able to completely migrate to Redpanda without disrupting customers.”
Stay informed. Stay ahead.
Need more information? We got you covered. Check out the top resources below.
Streamfest Recording
Rivian & VW Group Tech: A Hidden Bug in Tiered Kafka
Rivian was mid-migration to a tiered Kafka cluster when a single config setting took down multiple brokers and every consumer. Sr. Staff Software Engineer Connie Wang shares what went wrong — and how Rivian landed on Redpanda instead.
Case study
Johnson Controls scales globally, driving the future of autonomous buildings
Johnson Controls is the global leader in smart, healthy, and sustainable buildings. Leveraging 140 years of innovation, Johnson Controls offers the world’s largest portfolio of building technology and software, serving industries such as healthcare, schools, data centers, airports, stadiums, manufacturing, and more. Learn how they use Redpanda to manage buildings around the world.
Case study
Range Energy powers sustainable trucking through seamless data streaming with Redpanda
Learn how Range Energy uses Redpanda BYOC to deliver hands-off performance and capabilities, clearing the path for growth and innovation.